Just like shirts and slacks, there is an array of different fabrics that can be used for furniture cushions and pillows. Some patterns are woven, while others are prints. Solids, strips and florals are the most likely patterns you will find along with a few geometric and abstracts.
There are fabrics that are good for indoor use while others are designed specifically for outside. Coincidentally, others can be used both indoors and outside. If all these issues confuse you, keep reading to learn more about cushion fabrics used in today’s manufacturing of indoor and outdoor cushions and pillows.
To keep things in perspective, we will discuss four common fabrics offered by cushion makers today along with some terminology used in the industry:
Lets start with some terminology:
Plain Weave Fabric
Like many fabrics, plain weave fabrics are woven on a loom. The warp and the weft are names given to the yarns that go down the length of the loom and across the loom respectively. The selvedge is the name given to the edges of the fabric where the fabric’s thickness is doubled and finished so it won’t fray.
Fabric Width and Pattern
Selvedge to selvedge refers to the width of the roll of fabric. A typical roll of fabric is 54 inches wide or as they say in the industry, its 54 inches selvedge to selvedge. Fabric patterns repeat along the fabric at fixed intervals. They can repeat both along the length and along the width. Its very common of the pattern to repeat up the roll rather than from selvedge to selvedge (side to side). When the pattern repeats up the roll, we say that the pattern is railroaded. Depending on the job, it is usually better to use railroaded patterns because there is less waste and less work to cover larger areas.
As an example, imagine a fabric where the length of the stripes run from side to side (i.e. the stripes are railroaded up the roll) and another where the length of the strip run up the roll (i.e. the pattern is selvedge to selvedge). If you wanted to cover a 60 inch long seat cushion with a 54 inch wide fabric with stripes running the length of the cushion, then you would want to use a fabric that was printed up the roll. Otherwise, if you used a railroaded fabric, you would have to piece the fabric together to get the stripes to run the entire length of the cushion.
Stripes are one thing, but florals and other patterns may have different repeat patterns in both directions. Cushion makers know what to do to most effectively and efficiently use the fabric pattern available.
Depending on whether the pattern was printed up the roll or railroaded or the repeat of the pattern is very long compared to the size of the cushion, a cushion maker may have to charge a little more because more fabric may need to be used to effectively to match up the pattern. In extreme cases, as much as 50 percent more.
Indoor fabric pretty much says it all about where you can use this fabric. Typically this is a plain weave fabric that is constructed of cotton or a blend between cotton and polyester. Other higher quality blends use silk and other speciality yarns.
Indoor fabric will typically be a little lighter than other fabric types. As a result, it does not sustain its durability as well as other fabrics. Indoor fabrics are generally a printed fabric meaning that dies are used to print the image of the pattern on a plain white cloth. The inks used do not stand up very well in strong sun lit rooms or outdoors before they begin to fade or become deteriorated by the elements. Because they contain cotton, extreme care needs to be taken to clean and dry them.
Shrinking or disfigurement may occur and depending on the inks, bleeding of the colors may also become a problem. Indoor fabrics are not designed for outdoor use. Indoor cushions used outdoors will have a tendency to mold and mildew much faster than fabrics designed to be used outdoors because of the materials used.
- Pattern choices
- Softer lighter fabric textures
- Shrinkage or disfigurement after they get wet
- Prone to mold and mildew when used outside or on covered porches
- Not always colorfast
All-weather fabric is a great transition fabric that can be used both indoors and outside. This common fabric, also known by spun polyester fabric, is a very economical choice to use in the home or on the patio. It’s probably one of the most popular fabrics used for patio cushions today where the customer has the choice of choosing from various fabrics. The reason is, that all-weather fabric uses a 100 percent polyester base fabric upon which hundreds or thousands of printed patterns are available. Although not necessarily as soft as an indoor cotton based fabric, most people will choose this fabric because of the wide variety of pattern choices and its acceptable softness.
The printing process is like that of the indoor fabric, except the inks used are designed not to be as easily marred by outdoor weather conditions. They don’t fade as fast and water won’t bother polyester or the inks.
- Good economical choice for someone who takes care of their cushions and keeps them out of the full sun when not in use for long periods of time.
- Marginal fade resistance due to sunlight but much better than indoor fabric
- Wide selection of patterns
- Good water repelling qualities
- Very acceptable fabric texture and softness
- Good mold and mildew resistance
- Will eventually fade
Glen Raven Custom Fabrics, LLC commercially markets the popular Sunbrella® fabrics. Sunbrella fabric is what is know as a solution dyed acrylic yarn that is woven into the lovely colors and designs you see in advertisements for cushions, awnings, the boating industry.
Unlike indoor and all-weather fabric, the manufacturer must weave the Sunbrella pattens, they are not printed. As a result of using acrylic yarn and weaving the patterns, you end up with a super high quality durable outdoor material that laughs at the sun and rain. You see, the special acrylic yarn is solution dyed meaning that the dye color is in throughout the yarn fibers and can’t be released by water or the deteriorating suns rays.
The down side, if there is one, is that there are not as many choices of floral patterns that we all love so much. This is because the limitation is that the patterns have to be woven where as patterns on indoor and all-weather fabrics are printed with ink. Printing a pattern using a template is much easier than weaving one. Given the higher quality acrylic yarns and complicated weaving process, Sunbrella fabrics demand a higher price tag. If your looking for a high quality fabric, and can afford the higher price tag, this is the one you want to pick.
- Better stain protection – You can actually use a water, bleach and soap solution to clean Sunbrella fabric.
- Water Resilience – It naturally wards off water.
- Resists mold and mildew
- Excellent durability and resists cracking
- Excellent resistance to fading
- 5 year manufactures warranty
- Quick Dry
- Its expensive
- Can create static electricity
Olefin fabric is a lesser expensive but good quality plastic fiber fabric that has great resilience and good strength. In manufacturing, this fabric is solution dyed, like Sunbrella, it has the dye color though out the yarn fiber. Olefin yarns are woven into patterns not printed. It is generally available in a wide range of vivid colors.
- Cleans up easily
- Highly Stain Resistant
- Very strong yet lightweight
- Wears well.
- Good water resistants
- Resists mold and mildew
- Its heat sensitive
- Limited selection of patterns
As you have now learned, not all fabrics come from the same loom. Some are good for indoor use only where as others are good for indoors and outdoor use. Feel free to contact your cushion supplier and ask them about their fabric choices. Choosing the right fabric will make a difference.